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Product Development Solutions

Blaine, Minnesota


Product Development Solutions is located in Blaine, Minnesota, United States and specializes in manufacturing the following processes: Gears, Investment Casting, Sand Mold Casting, Electro-Mechanical Assembly, Fabrication, RTV Molding, Wire Harness, Die Casting, Machining.


Blaine, Minnesota


AMERICAN STAMPINGS INC. is located in Blaine, Minnesota, United States and specializes in manufacturing the following processes: Fabrication, Stamping, Engineering & Design Services, Sheet Metal.

Real Machining, Inc

Blaine, Minnesota

Real Machining, Inc is located in Blaine, Minnesota, United States and specializes in manufacturing the following processes: Machining, Wire Harness, Electro-Mechanical Assembly, Fabrication.


Blaine, Minnesota


We are a precision Job Shop / Contract Manufacturer. We are generally competitive from 25pc-100,000pc quantities. We can barfeed up to 4" diameter bars in our CNC lathes. We have 2 and 4 axis lathes. Our Vertical Mills have a work envelope of X=40", Y=20", Z=25"; with an index time of 2.5 seconds chip -to-chip. We are close to several major freeways in the Twin Cities. Our facility is approximately 13,500 sq.feet.

Hansonic North America

Blaine, Washington



Your Professional Printed Circuit Boards Manufacturer for over 26 years in providing High Quality PCBs. We are committed to achieving the highest level of service and quality of the products we manufacture, our business ethics provide clients with the highest level of confidentiality; our factories (Taiwan - to handle small/medium production and China - to handle medium/higher volume) are fully equipped to provide with a complete process from the initial design file check through to the finished product, with each phase of the production visually inspected. Our prices depend on the level of detailed characteristics of each PCB, whether you require single, double or Multi-layers, smaller or larger quantities. We offer other services such as OS testing, lead free such as: SMOBC-HASL, Entek, Immersion Silver, and Tin. PCB Price Quote within 1 Business Day PCB Lead time is approx. 5 – 7 Business Days on 2- 4 Layer Boards (including shipment) Shipping via Air Cargo, UPS, FedEx We handle all Custom & Brokerage Fee Up to 16 layers. HanSonic follows IPC-A600-E Inspection Standards and our products are UL approved.

Carley Foundry Inc

Blaine, Minnesota

Job Shop / Contract Manufacturer



                                   CAPABILITIES LIST


As an introduction to Carley Foundry, Inc., we have outlined just few of our production capabilities:


GENERAL . . . Carley Foundry has been a family owned business for over 55 years. We pour a complete spectrum of closely controlled aluminum alloys in Green Sand, Dry Sand, Permanent Mold, Low Pressure Permanent Mold and Investment processes in a modern 178,000 ft^2 facility. These aluminum alloys include A201, 203, A206, 224, 242, 319, 354, C355, A356, A357, A390, 535, and 713.  We also pour a variety of ferrous alloys in the Investment process.


ENGINEERING……We have 10 degreed engineers covering the disciplines of Mechanical Eng, Metallurgy, Physics, Industrial Engineering, & Manufacturing Technology as well as a strong group of technicians in Manufacturing & NDT. We have designed & built specialty machines and have on staff master electricians with excellent skills in robotics and control.


GREEN SAND CASTINGS . . . Our expertise in sand castings is in high integrity, complexly cored castings that require an excellent surface finish.  The molding facilities include: Automatic 16X20, squeezers, cope and drag lines, roto-lift and loose floor molding.  Our casting sizes range from 6” square to 50” square, with a maximum weight of 700 pounds.


DRY SAND AND CORE ROOM . . . One high-speed air set lines for intricate and highly accurate castings and is the mainstay of our larger core making. Castings in this process range from 6” square to 96”square with a maximum pour weight of 2000 pounds.  We also have 3 Laempe L-50 high speed cold box machines Capable of blowing 350 pound cores, along with 5 shell core and 4 other cold box machines. Please refer to our equipment list for more details.


PERMANENT MOLD . . . Our permanent mold operation is more suited to long run production jobs.  Our permanent mold machines are static, tilt pouring, 3 way, low pressure, stand alone custom molding cells, along with a 6 station rotary / robotic cell for higher production jobs and they all have their own dedicated furnaces.  This results in greater production rates and maximum control of your castings.


INVESTMENT CASTINGS. . . We have the ability to provide precision investment castings (lost wax) in a variety of ferrous and non-ferrous alloys, compliant with aircraft & military specifications.  Carley Foundry is able to provide the lower volume Rapid Prototypes in our hand dipping line or higher production volume through our 150 station robotically controlled dipping, shelling and temperature controlled drying system (New 10/2009).


PATTERN SHOP . . . Our roots are in pattern making, hence our craftsmen continue to make a significant amount of our tooling.  We build wood, urethane, and metal patterns all types of core boxes, permanent molds, fixtures and gages. We have extensive experience and specialize in rapid prototyping of castings.


QUALITY SYSTEM . . . AS/EN/JISQ9100B / ISO 9001:2000 registered. The following are in-house capabilities that are NADCAP certified.

. . . . . X-Ray - Penetrant Inspection

. . . . . Metallurgical lab – Mechanical

. . . . . Heat Treating -

. . . . . Welding


I hope you find this information helpful when evaluating Carley Foundry, Inc. as a source for aluminum sand and permanent mold castings, and Ferrous & Non-ferrous Investment Castings. Visit us on the web if you can’t stop by soon!



Jamie Erickson

Sales Engineer

763-205-8906 desk   612-961-8411 cell

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