MFG Manufacturer Directory

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Luttmann Precision Mold Inc.

Sturgis, Michigan

20-50

Established by William Luttmann in 1982, Luttmann Precision Mold Inc. is a complete plastic injection mold facility. From design to build, to short and long production runs, Luttmann Precision Mold can meet the most stringent needs of the plastic molding community. Luttmann Precision Mold with its 35 employees and 46,000 square foot facility is located at 1200 W Lafayette St. Sturgis Michigan, just minutes from the Indiana/Michigan toll road. We have a complete engineering and design department with the latest Unigraphics/NX 3D design software and Cimatron CNC milling software. Our mold shop has a vast array of CNC milling, CNC wire edm and CNC sinker EDM equipment at its disposal to build high quality precision plastic injection molds for the automotive, appliance and consumer industry. Our mold shop includes plastic injection molding presses ranging in size from 50 up to 500 tons. With these capabilities we are able to take your 2D prints or 3D part models and transform them from concept to design, to production tooling and finally to finished and packaged molded plastic products. Our finished tooling and molded products are built to your strictest standards and are guaranteed to be functionally and dimensionally correct. Send us your request for quote today and we will promptly provide you with reasonable costs for tooling alone, molding services only or complete turnkey operations to suit your needs. -- QA Testing to see if can modify --

Black Hills Manufacturing Services, Inc.

Sturgis, South Dakota

<10

Black Hills Manufacturing Services, Inc. is located in Sturgis, South Dakota, United States and specializes in manufacturing the following processes: Machining, Engineering & Design Services.

Saturn Machine, Inc

Sturgis, Kentucky

20-50

Saturn Machine, Inc is located in Sturgis, Kentucky, United States and specializes in manufacturing the following processes: Sheet Metal, Fabrication, Machining, Wire Harness, Electro-Mechanical Assembly.

Parma Tube Corporation

Sturgis, Michigan

20-50

Parma Tube Corporation is located in Sturgis, Michigan, United States and specializes in manufacturing the following processes: Sheet Metal, Fabrication, Tube Modification.

Saturn Machine & Welding

Sturgis, Kentucky

20-50

Introduction Saturn Machine is a privately held corporation that became involved in the design and fabrication of coke oven equipment during the mid-1960's. Saturn is the innovator in the production of coke oven door machines, charge cars, door extractors, jamb cleaners, door cleaners and other related coke oven equipment. Saturn's positive attitude toward responding to customer requirement is surpassed only by its ability to provide state-of-the-art technologically sound coke oven equipment. Assistance from Saturn's experienced staff, and a variety of advanced equipment, combined with our 50 ft tall fabrication shop and four overhead bridge cranes, large structural work is easily handled to guarantee customer satisfaction. Saturn facilities are located on 6 acres at the Sturgis Airport in Sturgis, Kentucky. Saturn is ideally situated to serve clients being adjacent to three, 5,000-foot concrete runways. Clients traveling via private/company aircraft will find Saturn's client-reception area only 300 yards from the airport administration building. Convenience is an important factor in our customer-satisfaction policy. Saturn plans to build a stronger market position in the United States, due to its industry experience and mild competitive climate in North America. The Company Saturn Machine Welding Company is incorporated in the state of Kentucky. It is owned by Bill C. Baird and overseen by Charles Lynch, President. Mr. Baird has extensive experience in the coke oven equipment industry. He has been designing and manufacturing coke oven equipment for over 40 years. Mr. Lynch brings 10 years of experience with the coke oven industry, combined with strong business attributes. The company employees 52 highly skilled and certified personnel and intends to hire 25 additional employees within the next 3 years to handle the highly anticipated future work load. Products and Services In addition to fabricating special steel products, Saturn Machine has developed a new line of coke oven doors, door cleaners, and jamb cleaners. We employ professional engineers specializing in the design of these heavy-duty steel products. Our patented designs compared to other leading brand names surpass all in durability. With capabilities to design and fabricate under one roof, errors are almost completely eliminated. Products made to suit the customer, down to the smallest detail. Quality control personnel, design and skilled machinists are organized into one administrative team capable of producing a job from concept to the finished product. All operations are carefully monitored—in process and upon completion. Once the customer has fully inspected the product, our trucks then deliver to their door. Total control and customer approval guarantee their satisfaction. Mission Saturn Machine aims to offer skill, experience and eagerness to work with its customers to produce high quality, environmentally safe equipment that will serve the customer well into the future, at a competitive price. Strategy and ImplementationIn order to reassure our customers of our ability to handle additional work loads, Saturn must be prepared to move forward when bids are awarded and purchase orders are received. In August 2008 Saturn erected a 2,100 sq. ft. material warehouse to accommodate the overflow of material for the five door machines Saturn was awarded this year. A 5,000 sq. ft. building is being erected currently with a 10 ton overhead crane for the production of coke oven doors. This will open our current high bay for the building of large machines. Saturn has already negotiated with a river port company to make it possible to ship equipment by barge. This will allow large machines to be shipped fully assembled. Saturn Machine is the only manufacturer of coke oven equipment in the United States. Our facility is readily accessible for our customers to make inspections of equipment during the manufacturing process and prior to shipping. Management Team Bill Baird has 40 years experience in the design and manufacturing of coke oven equipment. Charles Lynch, President, has 10 years experience with the manufacturing of coke oven equipment and possesses strong business attributes. Julie Quinn has 21 years experience in the area of finance and administration, and is Controller at Saturn. Michael Morrow as purchasing agent has 21 years of purchasing, shipping and receiving experience at Saturn. Jim Bernier has 20 years experience as a mechanical designer and is Head of Engineering. Ben Stadelman is new to Saturn but brings with him 21 years of electrical experience. Gary Thornton is shop foreman and has been with Saturn for 8 years.
Johnson Precision Mold and Engineering, Inc. was started in October 1990 to provide the highest quality on-time tooling at an affordable price. We are experienced in building both high-performance production tools and short-run aluminum prototypes. We have a broad experience base in design and construction of tooling for automotive, medical, computer, and various other companies. Our expertise also includes machining of plastic parts, wood models and production machining, both short and long runs. We also design and build fixturing for de-gating, heat-staking, and assembly of plastic parts. Johnson Precision Mold is committed to exceptional quality, delivery, and customer satisfaction. All design is done in-house with the emphasis on tooling integrity and long-term performance. Whether data is supplied in the form of wire-frame or surface geometry, part print, or simply a concept, construction can begin in just a few short days. Depending on customer demands, documentation can be provided in the form of anything from a simple layout to a fully detailed CAD drawing. An equipment list is available to provide an idea of the scope of capabilities our company has to offer. All equipment has been purchased new or in excellent condition, with an emphasis on cutting edge technology. We have installed two seats of the latest CAD/CAM version of Cimatron 90 and one seat of the latest version of Unigraphics with solids to enable us to go from floppy disk to finished product by utilizing the capabilities of CAD, along with CAM capabilities of a 1997 Milltronics VM-17 High Speed Vertical CNC Machining Center and 1996 Partner 04 Vertical CNC Machining Center. In March of 1999 a DeVlieg (horizontal) Jigmil was installed to increase the scope of work we will be capable of doing. This machine is a full 3D CNC with the ability to digitize existing parts and has the capacity to machine large tooling. The EDM capabilities at Johnson Precision Mold allow for the construction of large 3D cavities to be produced and complex parting lines established. Wire EDM is also used whenever possible to improve quality and expedite delivery. As of August 1996 we relocated to a new 7,200 square foot building in the Stapleton Industrial Park just north of the Sturgis Airport in Sturgis, Michigan. Projected sales for coming years are expected to increase significantly, with the focus on broadening our customer base. Staffing will increase in both the areas of design and manufacturing, along with the addition of any necessary equipment needed to reach this goal. Some companies we have done business with: Ford Chrysler GM Isuzu Nissan Maybelline L'oreal Medical Stryker Medical Military Machinery List: 1-Milltronics Partner VM24 CNC Machining Center with High Speed Machining. 1-Milltronics Partner 04 Large Capacity CNC Knee Mill. 1-DeVlieg Jigmil 3J40 Horizontal CNC with Milltronics Centurian VI Control. 5-Bridgeport Series 1 Vertical Mills w/3 axis readouts. 1-Charmilles Roboform 400 w/20 position toolchanger and “C” axis 1-Raycon R-20 EDM Sinker w/3 axis readouts. 1-Raycon R-20 EDM w/2 axis readouts. 1-Hansvedt Master EDM w/27” x 49” Capacity 5-Harig 612 Surface Grinders w/coolant. 1-Cosa Single Lip Cutter Grinder. 1-Ribon ID/OD Universal Grinder. 1-Darsin 13” Swing Lathe 1-3’9” Bickford Chipmaster Radial Arm Drill. 1-Advance Model B-13 Rotary Cross-slide. 1-14” Optical Comparator w/10X, 20X, 50X lens. 1-12” Trimos Height Master for inspection. Miscellaneous Inspection Equipment. 1-14” Parma Roll-in Cut-off Saw. 1-Miller Sychrowave 250 Tig Welder. 1-6000 lb. Clark Fork Lift.

Sturgis Molded Products Company

Sturgis, Michigan

Job Shop / Contract Manufacturer

200-500

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