Texstars Inc

Mechanical Assembly shop, Paint shop Texas, USA

Welcome to Texstars

AS9100; ISO 9001:2000

Our manufacturing strengths become your solutions. . . through the application of lean principles.

Our goal is to exceed the expectations of every customer we have with excellence in custom aerospace fabrication and customer service on a personal level. Every company consists of people with integrity and goals. Texstars’ lean culture and technical capabilities help these people reach their goals through effective processes and conscientious communication.

Fabricating aerospace assemblies that utilize composite and thermoplastic materials is our business. These core competencies complemented with support capabilities such as tooling fabrication, general assembly and R & D facilitate success. Your success is our success.


About Texstars


Texstars has earned its reputation for taking on challenges and succeeding where others have fallen short. The equipment and infrastructure we possess along with the vast domain of experience, capability and competence translates into an organization prepared to turn your concept into reality.
Texstars is that organization. We are a leader in the fabrication of some of the most sophisticated aerospace parts and assemblies made from non-metallic materials anywhere. The emergence of new, cutting-edge materials and processes allows us to grow with the demands of future aerospace applications.


Texstars Manufacturing Capabilities

Texstars offers a designed mixture of manufacturing processes and fabrication experience that utilize composite and thermoplastic materials that serve the aerospace and transportation industries. The eleven distinct areas of expertise are detailed by combinations of manufacturing process, material technologies and related activities and operations. Our turnkey capabilities make us very unique in the world of aerospace and our go-forward attitude empowers positive results.

Our one-stop-shop capabilities include:

  • Composites – Fabricated prepreg lay-ups, VARTM & autoclave processing
  • Civil & Military Transparencies – Forming & coating of aircraft transparencies
  • Transparent Armor – Ballistic windows & vision blocks for military armored vehicles
  • Composite Armor Solutions – Non-metallic armored vehicle protection and body armor
  • Thermoplastics – Forming and molding of engineering-grade thermoplastic materials
  • TexStretch™ Stretched Acrylic – Durable, high-optical transparency sheet material
  • F-16 Transparencies & Canopy Dry Seals – Core military transparency support data
  • Mass Transit Interiors – Interior liners, window masks and related product fabrication
  • Assembly & General Fabrication – Operations in support for value-added next-higher assemblies
  • Research & Development – Cutting edge process development and emerging technologies
  • Tooling Design & Fabrication – In-house tooling fabrication & support


Composite Capabilities
Texstars is a fully integrated fabricator utilizing advanced composite thermoset materials in both commercial and military aerospace markets.
Lean principles and practices are integrated into every activity, process and operation to minimize touch time and associated costs while maximizing customer satisfaction.

Texstars’ Nadcap AC7118 accreditation strongly states our commitment to excellence in aerospace composites fabrication. Autoclave and oven-cure prepreg lay-ups, resin-transfer molding, resin-infusion and VARTM are
among the composites manufacturing disciplines within our capabilities.

Our tooling design & fabrication blended with our value-added assembly and general fabrication set Texstars apart as the ultimate aerospace onestop-


Thermoplastics Capabilities
Texstars has a wealth of experience and expertise in the molding and forming of engineering-grade thermoplastics and thermoplastic composites. Our
injection molding, thermoforming and blow molding processes combined with our value-added general fabrication and assembly capabilities offer
“one-stop-shop” sourcing that can reduce the vendor base of our valued customers.

The use of exotic, high-temperature and filled materials are common at Texstars. Our immense history and collective engineering knowledge are truly uncommon in the aerospace and defense industry.

Thermoplastic Aerospace Products
• Interior Panels
• Air Ducting
• Housings
• Stretched Acrylic
• Sabots
• Rocket Pod Covers
• Containers
• Missile Components
• Covers
• Glare Shields
• Engine Covers
• Optical Laminates
• Seat Components
• Wing Slats
• Ordnance Components
• Air Diffusers
• Inlet Covers
• Classified Parts


Texstars Inc, Get quotes online for manufacturing services at MFG.com from machine shops, fabricators, job shops and contract manufacturers. MFG.com connects buyers and suppliers when the buyer has a need and the supplier has the right expertise and capacity. MFG.com analyzes all engineered parts and RFQs for improved manufacturability and to ensure quality and a quick quoting experience.

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  • Grand Prairie, Texas
  • USA 75053