Laser Cutting

• General Laser Cutting Capabilities

• Laser cutting consists of using specialized lenses to focus extreme energy density into a pinpoint spot on the material and melt the material while using a high pressure gas jet to blow the molten material out of the cut.
• Laser Nesting

• Critical Tolerance

•  5' x 10' Sheet Size, Cutting capacities: 1/2" Steel, .125 Aluminum
•  5' x 10' Sheet Size, Cutting capacities: 1" Steel, .375 Aluminum

• Materials

• Sheet Metal
• Mild Steel
• Stainless Steel
• Aluminum
• Some Plastics

Metal Fabrication

• Manufacturing Capabilities

• Punching
• Shearing
• Laser Cutting
• Bending
• Machining
• Welding
• Press Breake Forming
• Hardware Insertion
• Powder Coating
• Silkscreening

• Inspection Capabilities

• Quality Control department utilizes special equipment to thoroughly review products for quality before they are shipped to you, including but not limited to InspectVision, Romer Arm, Height Gauges, Calipers, Micrometers, and Precision Linear Scales.

• Data Exchange

• Solidworks 2010
• DXF, IGES, STEP for direct importation into our CAD systems.
• PDF, TIF, JPEG, BMP, PNG, and EPS (for graphics)

Welding

When it comes to metal fabrication, welding is an essential process for building parts and assemblies such as cabinets, cases, enclosures, fixtures, etc. AG Machining Inc. has the equipment and the skills to deliver. We guarantee the best quality in all aspects of our manufacturing process.

Welding Capabilities

MIG Welding TIG Welding Spot Weldinge Stud Welding Heliarc Welding

Materials

Mid Steel Stainless Steel Aluminum

Equipment

MIG Welding:      (6) 8-Mig-Lincoln-power-Mig 255c &      (2)-Millermatic-251  TIG Welding:      (3) Tig-ThermalArc/pro ware300TSW-      (1) Thermal.Arc-Master300AC/Dc-      (2) Thermal Arc.400Gtsw-      (1) Lincoln Square ware Tig255-10022-U1971209244-      (2) Miller Syncrowave -Tig351  Spot Welding:      (1)-Trueton water chiller Model.#150ac serial #4925 Volts-440      (1)-WarrenEquip.co.Type M901/2-12-48x8 Volts 480      (1)-Janda-8105 Stud Welding:       (2)- Nelson NCD100   Heliarc Welding:      (1)-Autogen Equipment   Machining When it comes to metal manufacturing, machining is the essential process for building parts and assemblies (IE: bearings, housings, pins, bushings, blocks, custom nuts, bolts, screws etc.).AG Machining Inc. has the equipment and the skills to deliver. From our fully automated CNC equipment to our tool room mills and lathes, we guarantee the best quality in all aspects of our machining processes. General Machining Capabilities Turning Milling Grinding Sawing Sawing Tapping Countersinking Equiptment Hass Lathe, Model SL-10, 11” Dia. x 14” Z, 6,000RPM Haas Mill, Model Super VF-2, 30" x 16" x 20", 12,000 RPM (2ea)Fadal Mills, Model 4525, 45” x 25” x 32”, 10,000 RPM (2ea) Bridgeport EZ Track mills  Amada Pega 244, 20 ton, 40” x 40” travel, 44 tool stations  Amada 358 King, 30 ton, 50” x 72” travel, 58 tool stations  Amada 357, 30 ton, 50” x 72” travel, 57 tool stations Komatsu 80 ton punch press Bliss 110 ton punch press Bliss 60 ton punch press Hyd-Mech model M16A band saw (2ea) Amada LC2415 Pulsar Lasers, 2500 watt, 61” x 99” travel Radan sheet metal software Gibbs Cam software Materials Sheet Metal Mild Steel Stainless Steel Aluminum Copper Plastic Sheet Alonod Miro-Solar Sunselect Aluminum Powder Coating Powder coating has been offered at AG Machining Inc since 2004. Cleanliness is the key to successful powder coating, so our system is fully conveyor operated, utilizing a 4-stage pre-treatment system with separate dry-off and cure ovens to insure the best quality possible. Powder coating is an eco-friendly method of painting that requires no solvents and generates little or no hazardous material wastes. The coating is applied as a dry powder, and then cured to a solid, durable coating using heat . The end result is an attractive finish that is harder and more durable than conventional paint. Powder Coating can be used to create a wide range of finishes and textures, some of which are impossible to achieve with any other process. Powder coating is typically the finalizing process of part production; however, we also offer contract powder coating for parts or products that are customer supplied. Powder Coating and Contract Powder Coating Offered 6 Stage Iron Phosphate Pretreatment Reverse Osmosis Final Rinse Pre-Bake for removal of moisture Manual and Automated Powder Booth Operation Reclamation System Final Bake up to 450F Degrees Custom Color Matching available Spray On Applications (Batch and Automated) Powder Coating Silkscreening Critical Dimensions Maximum Width: 42" (w/ length of 60" or less) Maximum Height: 54" Maximum Length: 10' (w/ width of 12" or less) Maximum Weight: 30 lbs/ft of length (maximum of 150 lbs) A part cannot be the maximum in all directions. Accommodating the maximum length is very dependent on hanging locations. To process parts over 60" long, it must be possible to hang in approximately the center of the part with 54" to 60" between the hooks. Maximum length can be increased to 120 inches under certain conditions and must be reviewed on a case by case basis prior to quoting. Maximum height can be increased to 60 inches under certain conditions and must be reviewed on a case by case basis prior to quoting. Maximum width can be increased slightly under certain conditions and must be reviewed on a case by case basis prior to quoting.